Lean Six Sigma Green Belt Course
CLASS DATE(s):
8/2/2021 - 8/5/2021
10/4/2021 - 10/7/2021
11/30/2021 - 12/3/2021

COURSE LENGTH: 4 Days

COURSE COST: $2195.00

COURSE TIMES: 9:00am - 4:30pm

Printable version of this course
print
Register for this course
register

COURSE OVERVIEW

The course will prepare students by helping them learn Basic Six Sigma Concepts, Understand the DMAIC Methodology, and Apply and Improve in all kinds of internal and the make the most of data processes. The Lean Six Sigma (LSS) Green Belt course is designed for professionals from any industry or background interested in learning how to identify problems, analyze possibilities, and implement solutions for increasing productivity and efficiency in their organizations. The Green Belt course requires no prior experience in process improvement methodologies. The program provides a full introduction into DMAIC (Define, Measure, Analyze, Improve, and Control) principles, a data-driven improvement cycle used for optimizing and stabilizing business processes.

Have a group of employees that need the same training? Onsite training at your office or at VTEC facility! available as well live online instructor led classes. Course can be customized to your training needs.

AUDIENCE AND PREREQUISITES

The Green Belt course requires no prior experience in process improvement methodologies. The program provides a full introduction into DMAIC (Define, Measure, Analyze, Improve, and Control) principles, a data-driven improvement cycle used for optimizing and stabilizing business processes Introductory Statistics - Advanced and Basic

  

Course cost doesn't include the cost of the Exam. Exams are administered by PearsonVue. VTEC is a PearsonVue Testing site. Course to run is subject to a minimum enrollment. If the minimum enrollment has not been me the course may run as a instructor led live on line virtual class. VTEC uses "GoToMeeting" platform and/or Microsoft Teams. For more information, please contact learn@vtec.org or call: 207-775-0244 or 800-899-1644.

COURSE TOPICS:


Six Sigma Overview & Define Phase
Six Sigma Overview
What is Six Sigma
Six Sigma History
Six Sigma Approach
Six Sigma Methodology
Roles & Responsibilities
Defining a Process

Fundamentals of Six Sigma
Understanding Six Sigma
What is Six Sigma. What is the need for Six Sigma. What is the history.
What are the goals. What is the definition process? What is the Process input and output?
Identify Organizational Drivers and Metrics
Organization Process? Sub-Processes? Different Improvement Methodologies
Organizational benefits by Implementing. Understand TQM.
Describe Project Selection and Organizational Goals
Describe Lean
Goals, Key principles, Kaizen, 5S, Error Proofing, Value Stream Mapping
Kanban, Visual Factory, TPM, Preventive Maintenance (PM), Standard Work
Theory of Constraints (ToC).

Introduction to DMAIC Methodology
DMAIC Methodology
Example of application of DMAIC Methodology from software industry
Advantages of the DMAIC Methodology
Introduction to the DF55 Methodology
What is DFSS? Example Application of DFSS Methodology, Design of Experiment (DOE)
Tolerance Design, Stage Gates – production development. Roadmaps.
EDMADV Methodology
Quality Function Deployment
QFD, Yoji Akao’s Quality Approach, House of Quality (HOQ), Different elements of QFD
Product and service offering characteristics, Organization consider using QFD?

Define Phase
The Define Phase. Tools used in Define Phase, Deliverables
Process Elements. Functional Boundaries, Cross-Functional Processes.
Identify Stakeholders and Process Owners
Define Stakeholders? Example. Sponsors. Project Steering Committee. Process Owners & Role in the project. Stakeholders and Process Owners?
Identify Customers
Difference between Internal Customers and External Customers.
Projects impact customers. Identify Customers.
Gather Customer Data
Understand Voice of the Customer (VOC), Various methods used for Gathering the VOC.
Analyze Customer Data, Tools to Analyze Customer Data, Affinity Diagrams, Customer Requirements and Statements, CTQ Attributes
Identify Six Sigma Projects, Project Selection Process, Common Methods, Sources of Improvement Projects
Pareto Charts, Guidelines Identify Projects.

Six Sigma Project Charter
Project. Characteristics of a Project, Define Project Charter, Elements, Draft a Project Charter.
Project Scope, Characteristics of project scope statements. In Frame/Out Frame Diagram
Develop the Project Scope using in Frame/Out Frame Diagram
Identify Project Metrics, Project Metrics and how are they useful, Primary Metrics, Secondary Metrics
Identify Project Planning Tools
Role of Project Schedules, Gantt Charts, Critical Path Method (CPM) Pert Method
Project Documentation. Role of Project Documentation. Project Documentation Tools
Describe Project Risk Analysis. roject Risk Analysis. Purpose of Project Risk Analysis
Project Closure
Steps Project Closure Process
Role Closeout meetings -projects
Lessons learned report prepared

Interrelationship Digraph
Understanding Interrelationship Digraphs
Share the uses of Interrelationship Digraphs, How to create an Interrelationship Digraphs
Tree Diagram. Uses of Tree Diagrams. How to create a Tree Diagram.
Prioritization Matrix, Prioritization Matrices. Use of Prioritization Matrices. How to create a Prioritization Matrix.
Matrix Diagram, Matrix Diagram, Use of L-Shaped Matrix Diagram, T-Shaped Matrix Diagram, Y-Shaped Matrix, C-Shaped Matrix Diagram, X-Shaped Matrix Diagram.
Roof-Shaped Matrix Diagram, Use of Matrix Diagrams.
Process Decision Program Chart (PDPC)
Explain PDPC, Uses of PDPC, How to Draft a PDPC
Activity Network Diagram, Define Activity Network Diagrams. Uses of Activity Network Diagrams. How to Create an Activity Diagram.

Key Metrics in Six Sigma Projects
Track Process Performance. DPU (Defects Per Unit), Defects, Defective Units, Opportunities, DPMO, Sigma Levels, DPMO and Sigma Levels, Impact of Sigma Levels, RTY, COPQ, Elements COPQ.
Perform FMEA, What is FMEA, DFMEA. Benefits of DFMEA. What is PFMEA? Benefits of PFMEA,
Differentiate between DFMEA and PFMEA. Elements of Risk. Failure Modes, Effects of Failure Modes. Potential Causes. Current Controls on Causes. Role of FMEA in Risk Assessment.
RPN, How to Perform FMEA.

Six Sigma Team Sages and Dynamics
Team Development
Stages of Team Evolution, Negative Dynamics in a Team. Different types of Negative Behavior impact and solution.
Six Sigma Teams and Roles
Six Sigma Team organized. Council. Project Team. Project Sponsor.
Role of Master Black Belt. Role of Black Belt. Key Responsibilities Green Belt.
Role of Yellow Belt. Role of White Belt. Interpret various Six Sigma Belt designations.
Identify Team Tools
Define Brainstorming. NGT (Nominal Group Technique) Multi-Voting Technique
Identify Effective Communication Techniques
Effective Communication in Project. Different types of Communication. Communication Strategy.

Course Objectives
Know the Basics of Six Sigma
Understand the Step-by-step process required to complete Six Sigma projects
Understand the concept of Six Sigma and the DMAIC approach to process improvement.
Understand the tools involved in the Define, Measure, Analyze, Improve and Control phases
Understand the use of the tools in characterizing processes, analyzing process data, solving problems and controlling processes.
Use the key tools to solve practical business problems.
Use the key tools to solve practical business problems.
Lead local Six Sigma project teams or assist Black Belts to deliver tangible business results on larger projects